Constellation, le dépôt institutionnel de l'Université du Québec à Chicoutimi

Résumé

The microstructure evolution, tensile lap shear strength and fatigue properties of dissimilar ultrasonic spot welded (USWed) joints of aluminum to two commercial steel sheets at different welding energies were investigated. The main intermetallics at the weld interface were θ (FeAl3) in both joints along with eutectic Al-Zn in Al-to-galvanized high-strength-low-alloy (HSLA) steel joints and Fe3Al in Al-to-ASTM A36 steel joints. The welding strengths of both joints were higher than those of other dissimilar joints reported in the literature. With increasing welding energy, the maximum tensile lap shear strength increased in the Al-to-galvanized HSLA steel joints, while the lap shear strength increased up to a peak value and then decreased in the Al-to-ASTM A36 steel joints. Both the average peak welding strength and fracture energy of the Al-to-galvanized HSLA steel joints were higher than those of the Al-to-ASTM A36 steel joints. The fatigue lives of both welded joints were in agreement with or somewhat longer than other Al-to-steel USWed joints in the literature. The fatigue fracture mode changed with increasing cyclic loads in both welded joints. Fatigue crack growth was mainly characterized by the formation of fatigue striations perpendicular to the fatigue crack propagation direction.